Size change reporting (#10488)

* feat: add firmware size reporting and comparison scripts from #9860

* feat: add silence output feature to size_report and implement tests for size reporting scripts

* rm shame

* Fix baseline artifact paths in size report workflow

* feat: add firmware size reporting and comparison scripts from #9860

* feat: add silence output feature to size_report and implement tests for size reporting scripts

* rm shame

* Fix baseline artifact paths in size report workflow

* fix write permissions

* tunk

---------

Co-authored-by: copilot-swe-agent[bot] <198982749+Copilot@users.noreply.github.com>
Co-authored-by: Austin <vidplace7@gmail.com>
This commit is contained in:
Tom
2026-06-04 06:31:27 -05:00
committed by GitHub
co-authored by GitHub copilot-swe-agent[bot] <198982749+Copilot@users.noreply.github.com> Austin
parent de345939af
commit 5c1b6b2a23
6 changed files with 653 additions and 121 deletions
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#!/usr/bin/env python3
"""Collect firmware binary sizes from manifest (.mt.json) files into a single report."""
import json
import os
import sys
def collect_sizes(manifest_dir):
"""Scan manifest_dir for .mt.json files and return {board: size_bytes} dict."""
sizes = {}
for fname in sorted(os.listdir(manifest_dir)):
if not fname.endswith(".mt.json"):
continue
path = os.path.join(manifest_dir, fname)
with open(path) as f:
data = json.load(f)
board = data.get("platformioTarget", fname.replace(".mt.json", ""))
# Find the main firmware .bin size (largest .bin, excluding OTA/littlefs/bleota)
bin_size = None
for entry in data.get("files", []):
name = entry.get("name", "")
if name.startswith("firmware-") and name.endswith(".bin"):
bin_size = entry["bytes"]
break
# Fallback: any .bin that isn't ota/littlefs/bleota
if bin_size is None:
for entry in data.get("files", []):
name = entry.get("name", "")
if name.endswith(".bin") and not any(
x in name for x in ["littlefs", "bleota", "ota"]
):
bin_size = entry["bytes"]
break
if bin_size is not None:
sizes[board] = bin_size
return sizes
if __name__ == "__main__":
if len(sys.argv) != 3:
print(f"Usage: {sys.argv[0]} <manifest_dir> <output.json>", file=sys.stderr)
sys.exit(1)
manifest_dir = sys.argv[1]
output_path = sys.argv[2]
sizes = collect_sizes(manifest_dir)
with open(output_path, "w") as f:
json.dump(sizes, f, indent=2, sort_keys=True)
print(f"Collected sizes for {len(sizes)} targets -> {output_path}")
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import sys
import os
import json
from github import Github
def parseFile(path):
with open(path, "r") as f:
data = json.loads(f)
for file in data["files"]:
if file["name"].endswith(".bin"):
return file["name"], file["bytes"]
if len(sys.argv) != 4:
print(f"expected usage: {sys.argv[0]} <PR number> <path to old-manifests> <path to new-manifests>")
sys.exit(1)
pr_number = int(sys.argv[1])
token = os.getenv("GITHUB_TOKEN")
if not token:
raise EnvironmentError("GITHUB_TOKEN not found in environment.")
repo_name = os.getenv("GITHUB_REPOSITORY") # "owner/repo"
if not repo_name:
raise EnvironmentError("GITHUB_REPOSITORY not found in environment.")
oldFiles = sys.argv[2]
old = set(os.path.join(oldFiles, f) for f in os.listdir(oldFiles) if os.path.isfile(f))
newFiles = sys.argv[3]
new = set(os.path.join(newFiles, f) for f in os.listdir(newFiles) if os.path.isfile(f))
startMarkdown = "# Target Size Changes\n\n"
markdown = ""
newlyIntroduced = new - old
if len(newlyIntroduced) > 0:
markdown += "## Newly Introduced Targets\n\n"
# create a table
markdown += "| File | Size |\n"
markdown += "| ---- | ---- |\n"
for f in newlyIntroduced:
name, size = parseFile(f)
markdown += f"| `{name}` | {size}b |\n"
# do not log removed targets
# PRs only run a small subset of builds, so removed targets are not meaningful
# since they are very likely to just be not ran in PR CI
both = old & new
degradations = []
improvements = []
for f in both:
oldName, oldSize = parseFile(f)
_, newSize = parseFile(f)
if oldSize != newSize:
if newSize < oldSize:
improvements.append((oldName, oldSize, newSize))
else:
degradations.append((oldName, oldSize, newSize))
if len(degradations) > 0:
markdown += "\n## Degradation\n\n"
# create a table
markdown += "| File | Difference | Old Size | New Size |\n"
markdown += "| ---- | ---------- | -------- | -------- |\n"
for oldName, oldSize, newSize in degradations:
markdown += f"| `{oldName}` | **{oldSize - newSize}b** | {oldSize}b | {newSize}b |\n"
if len(improvements) > 0:
markdown += "\n## Improvement\n\n"
# create a table
markdown += "| File | Difference | Old Size | New Size |\n"
markdown += "| ---- | ---------- | -------- | -------- |\n"
for oldName, oldSize, newSize in improvements:
markdown += f"| `{oldName}` | **{oldSize - newSize}b** | {oldSize}b | {newSize}b |\n"
if len(markdown) == 0:
markdown = "No changes in target sizes detected."
g = Github(token)
repo = g.get_repo(repo_name)
pr = repo.get_pull(pr_number)
existing_comment = None
for comment in pr.get_issue_comments():
if comment.body.startswith(startMarkdown):
existing_comment = comment
break
final_markdown = startMarkdown + markdown
if existing_comment:
existing_comment.edit(body=final_markdown)
else:
pr.create_issue_comment(body=final_markdown)
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#!/usr/bin/env python3
"""Compare firmware size reports and generate a markdown summary.
Usage:
size_report.py <new_sizes.json> [--baseline <label>:<old_sizes.json>]...
Examples:
# Compare PR against develop and master baselines
size_report.py pr.json --baseline develop:develop.json --baseline master:master.json
# Single baseline comparison
size_report.py pr.json --baseline develop:develop.json
# No baselines — shows sizes with blank delta columns
size_report.py pr.json
"""
import argparse
import json
import sys
def load_sizes(path):
with open(path) as f:
return json.load(f)
def format_delta(n):
"""Format byte delta with sign and human-friendly suffix."""
sign = "+" if n > 0 else ""
if abs(n) >= 1024:
return f"{sign}{n:,} ({sign}{n / 1024:.1f} KB)"
return f"{sign}{n:,}"
def generate_markdown(new_sizes, baselines, top_n=5):
"""Generate a single table with current size and delta columns per baseline.
baselines: list of (label, old_sizes_dict), may be empty
"""
labels = [label for label, _ in baselines]
# Build rows: (board, current_size, [(delta, abs_delta) per baseline])
rows = []
for board in sorted(new_sizes):
current = new_sizes[board]
deltas = []
for _, old_sizes in baselines:
old = old_sizes.get(board)
if old is not None:
d = current - old
deltas.append((d, abs(d)))
else:
deltas.append((None, 0))
# Sort key: max abs delta across baselines (biggest changes first)
max_abs = max((ad for _, ad in deltas), default=0)
rows.append((board, current, deltas, max_abs))
rows.sort(key=lambda r: r[3], reverse=True)
# Summary line
sections = []
summary_parts = [f"{len(new_sizes)} targets"]
for i, (label, old_sizes) in enumerate(baselines):
increases = sum(
1 for _, _, deltas, _ in rows if deltas[i][0] is not None and deltas[i][0] > 0
)
decreases = sum(
1 for _, _, deltas, _ in rows if deltas[i][0] is not None and deltas[i][0] < 0
)
net = sum(
deltas[i][0] for _, _, deltas, _ in rows if deltas[i][0] is not None
)
parts = []
if increases:
parts.append(f"{increases} increased")
if decreases:
parts.append(f"{decreases} decreased")
if parts:
parts.append(f"net {format_delta(net)}")
summary_parts.append(f"vs `{label}`: {', '.join(parts)}")
else:
summary_parts.append(f"vs `{label}`: no changes")
if not baselines:
summary_parts.append("no baseline available yet")
sections.append(f"**{' | '.join(summary_parts)}**\n")
# Table header
header = "| Target | Size |"
separator = "|--------|-----:|"
for label in labels:
header += f" vs `{label}` |"
separator += "----------:|"
sections.append(header)
sections.append(separator)
def format_row(board, current, deltas):
row = f"| `{board}` | {current:,} |"
for d, _ in deltas:
if d is None:
row += " |"
elif d == 0:
row += " 0 |"
else:
icon = "📈" if d > 0 else "📉"
row += f" {icon} {format_delta(d)} |"
return row
# Top N rows always visible
top = rows[:top_n]
for board, current, deltas, _ in top:
sections.append(format_row(board, current, deltas))
# Remaining rows in expandable section
rest = rows[top_n:]
if rest:
sections.append("")
sections.append(
f"<details><summary>Show {len(rest)} more target(s)</summary>\n"
)
sections.append(header)
sections.append(separator)
for board, current, deltas, _ in rest:
sections.append(format_row(board, current, deltas))
sections.append("\n</details>")
sections.append("")
return "\n".join(sections)
def main():
parser = argparse.ArgumentParser(description="Compare firmware size reports")
parser.add_argument("new_sizes", help="Path to new sizes JSON")
parser.add_argument(
"--baseline",
action="append",
default=[],
metavar="LABEL:PATH",
help="Baseline to compare against (e.g. develop:develop.json)",
)
parser.add_argument(
"--top",
type=int,
default=5,
help="Number of top changes to show before collapsing (default: 5)",
)
args = parser.parse_args()
new_sizes = load_sizes(args.new_sizes)
# Silence output when no targets were built — repo maintainer choice
if not new_sizes:
return
baselines = []
for b in args.baseline:
if ":" not in b:
print(f"Error: baseline must be LABEL:PATH, got '{b}'", file=sys.stderr)
sys.exit(1)
label, path = b.split(":", 1)
baselines.append((label, load_sizes(path)))
md = generate_markdown(new_sizes, baselines, top_n=args.top)
print(md)
if __name__ == "__main__":
main()
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#!/usr/bin/env python3
"""Tests for bin/collect_sizes.py and bin/size_report.py."""
import json
import os
import subprocess
import sys
import tempfile
SCRIPTS_DIR = os.path.join(os.path.dirname(__file__), "..", "bin")
def make_manifest(target, firmware_bytes, extra_files=None):
"""Create a minimal .mt.json manifest dict."""
files = [{"name": f"firmware-{target}-2.6.0.bin", "bytes": firmware_bytes}]
if extra_files:
files.extend(extra_files)
return {
"platformioTarget": target,
"version": "2.6.0.test",
"files": files,
}
def write_manifests(tmpdir, manifests):
"""Write manifest dicts as .mt.json files into tmpdir."""
for target, data in manifests.items():
path = os.path.join(tmpdir, f"firmware-{target}.mt.json")
with open(path, "w") as f:
json.dump(data, f)
def run_script(script, args):
"""Run a Python script and return (returncode, stdout, stderr)."""
result = subprocess.run(
[sys.executable, os.path.join(SCRIPTS_DIR, script)] + args,
capture_output=True,
text=True,
)
return result.returncode, result.stdout, result.stderr
def test_collect_sizes_basic():
"""collect_sizes picks up firmware-*.bin entries from manifests."""
with tempfile.TemporaryDirectory() as tmpdir:
outfile = os.path.join(tmpdir, "sizes.json")
manifests = {
"heltec-v3": make_manifest("heltec-v3", 1048576),
"rak4631": make_manifest("rak4631", 524288),
"tbeam": make_manifest("tbeam", 786432),
}
write_manifests(tmpdir, manifests)
rc, stdout, stderr = run_script("collect_sizes.py", [tmpdir, outfile])
assert rc == 0, f"collect_sizes failed: {stderr}"
assert "3 targets" in stdout
with open(outfile) as f:
sizes = json.load(f)
assert sizes == {"heltec-v3": 1048576, "rak4631": 524288, "tbeam": 786432}
def test_collect_sizes_fallback_bin():
"""collect_sizes falls back to non-firmware-prefixed .bin if no firmware-*.bin."""
with tempfile.TemporaryDirectory() as tmpdir:
outfile = os.path.join(tmpdir, "sizes.json")
# Manifest with only a generic .bin (no firmware- prefix)
data = {
"platformioTarget": "custom-board",
"files": [
{"name": "littlefs-custom-board.bin", "bytes": 100000},
{"name": "custom-board.bin", "bytes": 500000},
],
}
path = os.path.join(tmpdir, "firmware-custom-board.mt.json")
with open(path, "w") as f:
json.dump(data, f)
rc, stdout, stderr = run_script("collect_sizes.py", [tmpdir, outfile])
assert rc == 0, f"collect_sizes failed: {stderr}"
with open(outfile) as f:
sizes = json.load(f)
assert sizes == {"custom-board": 500000}
def test_collect_sizes_skips_ota_littlefs():
"""collect_sizes ignores ota/littlefs/bleota .bin files in fallback."""
with tempfile.TemporaryDirectory() as tmpdir:
outfile = os.path.join(tmpdir, "sizes.json")
data = {
"platformioTarget": "board-x",
"files": [
{"name": "littlefs-board-x.bin", "bytes": 100000},
{"name": "bleota-board-x.bin", "bytes": 50000},
{"name": "mt-board-x-ota.bin", "bytes": 60000},
],
}
path = os.path.join(tmpdir, "firmware-board-x.mt.json")
with open(path, "w") as f:
json.dump(data, f)
rc, stdout, stderr = run_script("collect_sizes.py", [tmpdir, outfile])
assert rc == 0
with open(outfile) as f:
sizes = json.load(f)
# No valid firmware .bin found, board should be absent
assert sizes == {}
def test_collect_sizes_ignores_non_mt_json():
"""collect_sizes skips non .mt.json files."""
with tempfile.TemporaryDirectory() as tmpdir:
outfile = os.path.join(tmpdir, "sizes.json")
# Write a valid manifest
manifests = {"rak4631": make_manifest("rak4631", 500000)}
write_manifests(tmpdir, manifests)
# Write a decoy file
with open(os.path.join(tmpdir, "readme.txt"), "w") as f:
f.write("not a manifest")
rc, stdout, stderr = run_script("collect_sizes.py", [tmpdir, outfile])
assert rc == 0
with open(outfile) as f:
sizes = json.load(f)
assert list(sizes.keys()) == ["rak4631"]
def test_size_report_no_baseline():
"""size_report with no baselines shows sizes only."""
with tempfile.TemporaryDirectory() as tmpdir:
sizes_file = os.path.join(tmpdir, "new.json")
with open(sizes_file, "w") as f:
json.dump({"heltec-v3": 1000000, "rak4631": 500000}, f)
rc, stdout, stderr = run_script("size_report.py", [sizes_file])
assert rc == 0, f"size_report failed: {stderr}"
assert "2 targets" in stdout
assert "no baseline available yet" in stdout
assert "`heltec-v3`" in stdout
assert "`rak4631`" in stdout
def test_size_report_with_baseline():
"""size_report shows deltas against a baseline."""
with tempfile.TemporaryDirectory() as tmpdir:
new_file = os.path.join(tmpdir, "new.json")
old_file = os.path.join(tmpdir, "old.json")
with open(new_file, "w") as f:
json.dump({"heltec-v3": 1050000, "rak4631": 500000, "tbeam": 800000}, f)
with open(old_file, "w") as f:
json.dump({"heltec-v3": 1000000, "rak4631": 500000, "tbeam": 810000}, f)
rc, stdout, stderr = run_script(
"size_report.py", [new_file, "--baseline", f"develop:{old_file}"]
)
assert rc == 0, f"size_report failed: {stderr}"
assert "3 targets" in stdout
assert "1 increased" in stdout
assert "1 decreased" in stdout
# heltec-v3 grew by 50000
assert "📈" in stdout
# tbeam shrank by 10000
assert "📉" in stdout
# rak4631 unchanged
assert "vs `develop`" in stdout
def test_size_report_multiple_baselines():
"""size_report handles multiple baselines."""
with tempfile.TemporaryDirectory() as tmpdir:
new_file = os.path.join(tmpdir, "new.json")
dev_file = os.path.join(tmpdir, "develop.json")
master_file = os.path.join(tmpdir, "master.json")
with open(new_file, "w") as f:
json.dump({"board-a": 100000}, f)
with open(dev_file, "w") as f:
json.dump({"board-a": 95000}, f)
with open(master_file, "w") as f:
json.dump({"board-a": 90000}, f)
rc, stdout, stderr = run_script(
"size_report.py",
[new_file, "--baseline", f"develop:{dev_file}", "--baseline", f"master:{master_file}"],
)
assert rc == 0, f"size_report failed: {stderr}"
assert "vs `develop`" in stdout
assert "vs `master`" in stdout
def test_size_report_new_target_no_baseline_entry():
"""size_report handles targets not present in baseline (new boards)."""
with tempfile.TemporaryDirectory() as tmpdir:
new_file = os.path.join(tmpdir, "new.json")
old_file = os.path.join(tmpdir, "old.json")
with open(new_file, "w") as f:
json.dump({"new-board": 300000, "existing": 500000}, f)
with open(old_file, "w") as f:
json.dump({"existing": 500000}, f)
rc, stdout, stderr = run_script(
"size_report.py", [new_file, "--baseline", f"develop:{old_file}"]
)
assert rc == 0, f"size_report failed: {stderr}"
assert "`new-board`" in stdout
assert "no changes" in stdout # only existing is compared, delta=0
def test_size_report_all_unchanged():
"""size_report shows 'no changes' when all sizes match."""
with tempfile.TemporaryDirectory() as tmpdir:
sizes_file = os.path.join(tmpdir, "sizes.json")
with open(sizes_file, "w") as f:
json.dump({"board-a": 100000, "board-b": 200000}, f)
rc, stdout, stderr = run_script(
"size_report.py", [sizes_file, "--baseline", f"develop:{sizes_file}"]
)
assert rc == 0, f"size_report failed: {stderr}"
assert "no changes" in stdout
def test_collect_sizes_bad_args():
"""collect_sizes exits with error on wrong arg count."""
rc, stdout, stderr = run_script("collect_sizes.py", [])
assert rc == 1
assert "Usage" in stderr
def test_size_report_bad_baseline_format():
"""size_report exits with error on malformed --baseline."""
with tempfile.TemporaryDirectory() as tmpdir:
sizes_file = os.path.join(tmpdir, "sizes.json")
with open(sizes_file, "w") as f:
json.dump({"x": 1}, f)
rc, stdout, stderr = run_script(
"size_report.py", [sizes_file, "--baseline", "no-colon-here"]
)
assert rc == 1
assert "LABEL:PATH" in stderr
if __name__ == "__main__":
tests = [v for k, v in globals().items() if k.startswith("test_")]
passed = 0
failed = 0
for test in tests:
try:
test()
print(f" PASS: {test.__name__}")
passed += 1
except AssertionError as e:
print(f" FAIL: {test.__name__}: {e}")
failed += 1
except Exception as e:
print(f" ERROR: {test.__name__}: {type(e).__name__}: {e}")
failed += 1
print(f"\n{passed} passed, {failed} failed out of {passed + failed}")
sys.exit(1 if failed else 0)